InP EML process and Sherman TX 6-inch fab
The electro-absorption modulated laser (EML) is the dominant transmitter device for single-mode fiber datacom and telecom links from 100 Gb/s per lane upward. Coherent and Lumentum operate the only two merchant InP EML lines at meaningful volume globally — together they hold an estimated 80%+ of merchant supply, with Innolight, Eoptolink, and other transceiver houses sourcing from this duopoly. Coherent’s InP fab footprint is anchored in Sherman, Texas (legacy Finisar, brought in via the 2019 acquisition — see 01_company) and in Järfälla, Sweden (legacy II-VI epi/laser site).
Sherman, Texas — the world’s first 6-inch (150 mm) InP production line
The Sherman fab is a 700,000 square-foot facility that Apple co-funded via the $390M Advanced Manufacturing Fund award announced December 13, 2017 ✓ (Apple Newsroom 2017-12-13). The site originally produced 3-inch (75 mm) InP wafers for VCSELs and edge-emitting lasers; through 2024–2025 Coherent re-tooled it to 6-inch (150 mm) as the world’s first production-volume InP fab on that wafer size.
| Metric | 3-inch InP (legacy) | 6-inch InP (Sherman, 2025+) |
|---|---|---|
| Wafer diameter | 75 mm | 150 mm |
| Die per wafer (same chip size) | 1× | ~4× ✓ |
| Cost per die (Coherent claim) | 1× | <0.5× ✓ |
| Initial yield | baseline | higher than 3-inch ✓ |
| Production start | legacy | September 2025 quarter ✓ |
Source: Coherent Q1 FY2026 earnings call (call held November 5, 2025) ✓ — “Our 6-inch indium phosphide line in Sherman, Texas, which is the world’s first 6-inch indium phosphide production line, began production last quarter and continues to ramp well… initial yields of the 6-inch indium phosphide are actually higher than our 3-inch indium phosphide lines” (Q1 FY26 transcript).
CHIPS Act funding
On December 5, 2024 ✓, Coherent signed a non-binding preliminary memorandum of terms (PMT) with the U.S. Department of Commerce for up to $33 million in CHIPS Act funding to expand and modernize the cleanroom for the 150 mm InP line and add ~70 manufacturing jobs (Coherent press release; DOC press release). The PMT is non-binding and remains subject to definitive documentation and customary closing conditions.
NVIDIA capacity-expansion investment
On March 2, 2026 ✓, Coherent entered into a Securities Purchase Agreement with NVIDIA Corporation, issuing 7,788,161 shares of common stock at $256.80 per share for an aggregate $2 billion in cash (COHR 8-K filed via stocktitan). Critical structural distinction from the parallel Lumentum deal: the COHR investment is straight common stock — there is no preferred or convertible-preferred tranche. The parallel Lumentum (LITE) transaction announced the same day was structured as $2B in Series A Convertible Preferred plus a separate common-stock component. Both deals total $4B aggregate from NVIDIA into the merchant InP duopoly ✓ (NVIDIA press release).
The COHR–NVDA agreement also carries a multi-billion-dollar NVIDIA purchase commitment running into the late 2020s and “expanded access to five additional Coherent product families tied to co-packaged optics” ◐ — the specific product families have not been individually disclosed.
Generation roadmap — per-lane line rates
EML generations are characterized by their per-lane PAM4 modulation rate. Coherent’s status as of 2026-Q1 is:
| Generation | Per-lane rate | Aggregate (8-lane) | Coherent status (2026-Q1) | Source |
|---|---|---|---|---|
| Gen-1 | 50 Gb/s PAM4 | 400G-DR8 / 400G-FR4 | mature, mass production | 10-K FY2025 ✓ |
| Gen-2 | 100 Gb/s PAM4 | 800G-DR8 / 800G-FR4 | mass production | Coherent datacom blog ✓ |
| Gen-3 | 200 Gb/s PAM4 | 1.6T-DR8 / 1.6T-FR8 | volume ramp (FY2026) | Q1 FY26 transcript ✓ |
| Gen-4 (D-EML) | 400 Gb/s PAM4 | 3.2T-DR8 | research / pre-commercial | OFC 2025 PR 2025-03-27 ✓ |
200G EML — current ramp
Coherent first introduced the 200 Gb/s InP EML for 800G/1.6T transceivers in 2024 and confirmed in the Q1 FY2026 earnings call (Nov 2025) that “silicon photonics and EML-based 1.6T are ramping now, and 200G VCSEL-based 1.6T is slated to ramp next calendar year” ✓. This means 200G/lane EML is in volume ramp during fiscal 2026 (Coherent’s fiscal year ending June 2026), not yet mass-production maturity.
400G/lane Differential EML (D-EML)
At OFC 2025, Coherent demonstrated the industry’s first 400 Gb/s D-EML — a differential-design EML that doubles signal amplitude while lowering power consumption and minimizing crosstalk vs single-ended EMLs (2025-03-27 press release) ✓. The 200G D-EML has been recognized in the 2025 Lightwave+BTR Innovation Reviews; general availability of the 200G D-EML is expected in 2026 ✓ — Coherent has not provided a public general-availability date for the 400G D-EML, which remains research-stage.
At OFC 2026 (March 17, 2026, Los Angeles), Coherent demonstrated 400G/lane PAM4 optical links for emerging 3.2T applications, using both the 400G Differential EML and a silicon-photonics PIC implementation based on Coherent’s 400G pure-silicon PN-junction Mach-Zehnder modulator (Coherent OFC 2026 PR) ✓. See Silicon photonics for the SiPh side of the same demonstration.
Capacity — Coherent vs Lumentum head-to-head
The capacity-race framing is the load-bearing investment narrative for both Lumentum and Coherent.
| Site | Owner | Wafer size | Status | Source |
|---|---|---|---|---|
| Sherman, TX | Coherent | 6-inch (150 mm) | Production since Q1 FY26 (Sept 2025) ✓ | Q1 FY26 transcript |
| Järfälla, Sweden | Coherent | mixed | Producing; ramping in parallel ✓ | Q1 FY26 transcript |
| San Jose, CA | Lumentum | 4-inch (100 mm) | Production (legacy IQE/Lumentum) | Lumentum disclosures |
| Greensboro, NC | Lumentum | 6-inch (150 mm) | Acquired from Qorvo for $18M Mar 2026; retrofit; production scaling toward mid-2028 ✓ | Lumentum PR Mar 2026 |
The structural picture as of 2026-Q1: Coherent is roughly 2–3 years ahead of Lumentum on 6-inch InP capacity at scale. Sherman is in production now; Lumentum’s Greensboro 6-inch line is retrofit and qualification through 2026–2027 with production scaling toward mid-2028. This explains why Coherent’s near-term EML supply position has been the tighter-rope variable that the merchant transceiver market (Innolight, Eoptolink, Cloud Light/Lumentum, Hisense) reacts to. Coherent is doubling InP device output over the 12 months following Q1 FY26 — split across Sherman (the 6-inch ramp) and Järfälla ✓.
EML structure and process node
An EML monolithically integrates a distributed-feedback (DFB) continuous-wave laser with an electro-absorption modulator (EAM) on the same InP chip. The EAM section is reverse-biased; applied voltage modulates the absorption of light passing through the active region (Franz-Keldysh / quantum-confined Stark effect in the multi-quantum-well stack). The integration eliminates the coupling loss of a discrete laser-plus-modulator and enables small footprints suitable for 8-lane transceiver assembly.
Coherent’s process choices are not fully disclosed (the company treats the epi structure and metallization stack as trade secret) ⚠ — but typical 200G/lane EAM bandwidths require ≥70 GHz electro-optic 3-dB bandwidth, very low contact resistance, and tightly controlled MQW absorption-edge wavelength. The process node sits inside the Sherman MOCVD–stepper line; Coherent has indicated yields on 6-inch already exceed 3-inch yields, which is rare in a wafer-size transition and suggests the process was substantially re-engineered (not just scaled).
EML competitors
Beyond Coherent and Lumentum, smaller merchant-EML positions exist at:
- Mitsubishi Electric (Japan) — supplier to several Japanese transceiver houses ◐
- Sumitomo Electric (Japan) — niche telecom positions ◐
- Source Photonics (China) — emerging position ⚠
- Broadcom (legacy Avago) — DFB-MZ alternative path, not a primary merchant EML supplier ◐
The duopoly framing remains correct for hyperscale-volume datacom EMLs.
Cross-tenant context
- Lumentum (LITE) — duopoly partner on InP EML; Greensboro 6-inch fab in retrofit; received $2B Series A Preferred from NVIDIA same day as COHR
- LWLG — electro-optic polymer modulator path (Perkinamine + silicon-photonic stack); alternative to InP EML for ≥200 Gb/s/lane future generations
- MRVL — DSP supplier into Coherent transceivers (Marvell PAM4 DSP, coherent DSP)
Sources
- Coherent FY2025 Annual Report: https://www.coherent.com/content/dam/coherent/site/en/documents/investors/annual-filings/2025/coherent-annual-report-2025.pdf
- Coherent Q1 FY2026 earnings call transcript (Nov 6, 2025): https://www.fool.com/earnings/call-transcripts/2025/11/06/coherent-cohr-q1-2026-earnings-call-transcript/
- COHR 8-K — NVIDIA Securities Purchase Agreement (Mar 2, 2026): https://www.stocktitan.net/sec-filings/COHR/8-k-coherent-corp-reports-material-event-23a13ea303e7.html
- NVIDIA press release (Mar 2, 2026): https://nvidianews.nvidia.com/news/nvidia-and-coherent-announce-strategic-partnership-to-develop-optics-technology-to-scale-next-generation-data-center-architecture
- Coherent CHIPS Act PMT (Dec 5, 2024): https://www.coherent.com/news/press-releases/pmt-for-expansion-of-worlds-first-150mm-indium-phosphide-mfg-line
- Apple Advanced Manufacturing Fund — Finisar award (Dec 13, 2017): https://www.apple.com/newsroom/2017/12/apple-awards-finisar-390-million-from-its-advanced-manufacturing-fund/
- 400G D-EML demonstration (Mar 27, 2025): https://www.coherent.com/news/press-releases/400g-differential-eml
- Coherent OFC 2026 next-gen pluggable demos: https://www.coherent.com/news/press-releases/coherent-demonstrates-next-gen-pluggable-transceiver-ofc-2026
- Lumentum Greensboro fab announcement (Mar 2026): https://investor.lumentum.com/financial-news-releases/news-details/2026/Lumentum-Announces-New-U-S—Manufacturing-Facility-to-Produce-Advanced-Lasers-for-the-Worlds-Largest-AI-Data-Centers/default.aspx